Level 3 · Master Technician · Module 24
Air Brake Systems (heavy trailers)
Air brake components, adjustment and inspection.
Lessons
- 01Trace the S-Cam Brake Force PathExplain how supplied air becomes shoe-to-drum braking force through the chamber, slack adjuster and S-cam.
- 02Understand Chambers and Spring-Brake HazardsDistinguish service-chamber operation from spring-brake operation and recognize the stored-energy servicing restriction.
- 03Identify Slack Adjusters and Preserve Component CompatibilityDifferentiate manual and automatic adjustment while explaining why matched brake components matter.
- 04Lubricate Brake Components and Check Camshaft SupportLocate brake lubrication points and recognize when the supplied lubricant guidance needs clarification.
- 05Plan Quick-Change Brake DisassemblyFollow the documented quick-change brake removal sequence while maintaining support and spring-brake safety.
- 06Reassemble Quick-Change Brake ComponentsRecognize the seal, roller, retainer and spring details that govern quick-change brake reassembly.
- 07Set Up the Documented Automatic Slack AdjusterApply the source's automatic-adjuster mounting sequence without treating it as universal across adjuster designs.
- 08Adjust Manual Slack for Brake ConditionDistinguish initial adjustment of green brakes from adjustment of burnished brakes and complete the required applied-brake checks.
- 09Verify Stroke, Contact, Geometry and ReleaseUse chamber-specific stroke limits together with lining contact and linkage checks to evaluate the adjusted brake.
- 10Diagnose Air-Brake Symptoms SystematicallyConnect brake symptoms with documented mechanical and air-system causes while respecting the limits of the supplied troubleshooting guidance.