TrailerPro Academy
← Hubs, Bearings & Seals
LESSON 1 OF 10

Hub Removal

YOU WILL BE ABLE TO
  • Safely elevate and support a trailer frame for hub maintenance.
  • Perform methodical disassembly of grease and oil hub components.
  • Execute hub removal without damaging spindle surfaces or bearing cones.
TOOLS AT THE BAY
  • Jack stands — Support the unit frame after lifting to ensure safety while working underneath.
  • 2-1/2" socket — Unscrew the oil cap from oil-lubricated hubs.
  • Drain pan — Collect lubricant when removing oil caps from oil hubs.
  • Gear puller — Assist in removing the hub if it is stuck on the spindle.
  • Pry tool — Remove the grease cap by prying the edge out from the hub.

Lift the unit by the frame — never the axle or suspension — and never go under it unless supported by jack stands.

How It Works

Critical Support Points

Safety during hub removal begins with proper lifting. The unit must be lifted by the frame rather than the axle or suspension components to prevent structural damage or equipment failure. Never work under a unit unless it is properly supported by jack stands.

Lubrication Type Variations

The removal process differs slightly based on the lubrication system. Grease hubs utilize a press-fit grease cap that is pried off, whereas oil hubs utilize a threaded oil cap that requires a 2-1/2" socket for removal and a pan to manage fluid drainage.

Bearing Protection

During the final removal of the hub from the spindle, care must be taken to maintain control of the assembly. The technician must ensure the outer bearing cone does not fall free, which prevents component damage or contamination.

⚠ CAUTION Brakes may need to be backed off, and a gear puller may be needed, to remove the hub.

Step-by-Step Procedure

0/6 done

Diagnostic Chart

SymptomCheckSpec / ExpectedLikely cause & fix
Hub will not slide off the spindle by hand.Inspect brake adjustment and determine if a mechanical puller is required.Per the applicable manualBrake shoes may be expanded against the drum or the hub may be seized.
Basis: Lippert Trailer Axle Owner's Manual (Rev 03.18.2014)
Oil leaking during cap removal.Position a drain pan under the hub before loosening the cap.Use a 2-1/2" socket for removalStandard drainage of lubricant from an oil-filled hub assembly.
Basis: Lippert Trailer Axle Owner's Manual (Rev 03.18.2014)
Grease cap edge is deformed or stuck.Use a pry tool to move around the edge of the cap.Per the applicable manualCorrosion or overly tight press-fit in the hub bore.
Basis: General shop practice

At the Bay: Diagnose the Case

CASE 1 / 3

Hub will not slide off the spindle by hand.

  1. Test
  2. Compare
  3. Correct

Select the next check

Basis: Lippert Trailer Axle Owner's Manual (Rev 03.18.2014). A likely cause is a hypothesis; confirm it with the applicable service procedure before repair.

Common Bay Mistakes

  • ✕ Lifting the trailer by the axle or suspension components.
  • ✕ Going under a trailer supported only by a jack.
  • ✕ Allowing the outer bearing cone to fall onto the floor during hub removal.
  • ✕ Forgetting to back off the brakes when the hub is stuck.
  • ✕ Failing to use a drain pan when opening an oil-style hub.

Quick Check

Practice only — not scored.

Where is the only approved location to lift the trailer for hub service?
What tool is specifically required to remove an oil hub cap?
What must be removed immediately after the cotter pin is pulled?

Plan the Service Sequence

Hub Removal

Planning practice only. Follow the applicable manufacturer's instructions, employer safety program and qualified supervision on real equipment.

    Plan the first action. Compare the service steps with the bay mistakes.

    Basis: Lippert Trailer Axle Owner's Manual (Rev 03.18.2014)
    Hands-on: Shop Test Equipment
    SHOP TEST EQUIPMENT · SIMULATED READINGS

    Dial Indicator — Bearing End Play

    Magnetic-base dial indicator (0.001 in) on the hub face, spindle nut adjustment

    🛠 Equip your bay for this test →

    Symptom: Bearing service — set end play after repack.

    End play (push/pull)
    0.000in
    Preloaded — back off
    Face runout (TIR)
    0.000in
    Rotate hub to sweep
    Spec limits used
    • 0.001–0.010 in — Allowable end play, double-nut wheel end (Dexter 9-15K service manual, p.64)
    • 0.008 in — Nev-R-Lube 50 mm max axial end play (Dexter 059-831-00)
    • illustrative only — Face runout limit (General shop practice)
    Your diagnosis

    Simulated readings for practice. Always follow the manufacturer's procedure and values on a real trailer.

    Source: Lippert Trailer Axle Owner's Manual (Rev 03.18.2014) — 4