Level 3 · Master Technician · Module 22
Frame, Welding & Structural
Welding consumables, grounding and crossmember replacement.
Lessons
- 01Welding Consumables & QualityHendrickson L64 parameters.
- 02Grounding & Bearing ProtectionKeep weld current out of bearings and electronics.
- 03Replacing CrossmembersCut out, fit, weld, coat.
- 04Structural Load Paths, Components and Material IdentificationIdentify how trailer structures carry loads and establish material identity before selecting a repair method.
- 05Structural Inspection, Corrosion Assessment and NDTMap structural damage, select suitable inspection methods and distinguish visible symptoms from the full extent of deterioration.
- 06Frame Geometry, Alignment Diagnosis and Controlled StraighteningMeasure frame geometry under defined conditions and control straightening through an approved material-specific plan.
- 07Engineered Crack, Splice and Reinforcement RepairsControl major structural repairs through root-cause diagnosis, approved repair details and staged verification.
- 08Bolted, Riveted and Dissimilar-Metal Structural JointsRestore mechanical structural joints by controlling hole condition, fastener specification, clamping and corrosion protection.
- 09Coupling, Suspension, Landing Gear and Guard InterfacesInspect critical attachment systems as complete load paths and preserve their geometry, function and approved configuration.
- 10Structural Repair Safety, Documentation and ReleasePlan safe structural work and build a traceable evidence package before returning the trailer to service.